Cement Mill DCS
INDEXEL is Alliance System Integrator for Hybrid DCS which is the flagship product of the Schneider Electric®. Which provides a leading multi-process solution with widespread activities and vast range of features.
EcoStruxure Hybrid DCSprovides an innovative multi-engineering environment to improve efficiency throughout the engineering phase of a plant and commissioning, accelerating start-up and minimizing project risk. ECOSTRUXURE HYBRID DCS Engineering environment, is a scalable, collaborative server/client architecture that allows multiple engineers working at the same time to configure a complete process automation system, from the hardware configuration, communication, controls and mimics for the operation station.
Benefits of Ecostruxure Hybrid DCS: Single database, Configure-once Philosophy, A productive engineering approach.
Client: Star cement Limited Star Cement’s 4600 TPD cement grinding plant at Jalpaiguri (West Bengal).
Project: Cement grinding unit
Systems controlled through DCS system:
- Cement mill, with gear box and mill hydraulics.
- Easy to trace process and system faults.
- Operator friendly operations and graphics easy to understand and control.
- Integration of 376 intelligent motor control relay (iMCC-LTMR) to the Cement Mill DCS system having easy & fast fault finding and rectification of motor feeders.
- Fully automatic Cement extraction from 3 cement silo for OPC, PPC, PSC. With enhanced safety of equipment failure.
- We also commissioned packing plant having of two fully automatic Roto-packer controlled and supervised for our DCS system, which starts and stop by only individual permission of tangential & Radial side belt discharge and while run respective truck loader.
- Material handling (Clinker, Gypsum, flyash and slag unloading, storage and transport to feed hoppers)
- Flyash unloading and transport system.
- We also provide the facility that if any feeder becomes trips it will hold that reason in its faceplate by making that condition unhealthy.
- We also provide the time based alarming on operator screen of cement mill tripping if having a delay in logic, like improper greasing, high temperature of motor bearing or windings of cement mill motor or classifier.
- We also commissioned a coal mill a capacity of 40 TPD to fire HAG and make mill circuit healthy.
- To make plant environment friendly and dust free we prepare dust collecting bag filters to run automatically with their respective belts, weigh feeders, or system.
In-case of any queries please contact us for further information or to work together on your modernization plans…..